Customization: | Available |
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Casting Method: | Special Casting |
Casting Form Material: | Metal |
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Barrel Diameter: | φ300-φ1050 mm | Casting Type: | Centrifugal Casting |
Material: | Enhanced High-Speed Steel (HSS) | Hardness (For Reference) |
82-88HSD |
Material Code: | H3-B | Hardness Drop | ≤3HSD |
Material Instruction: | It's a newly developed wear-resistant material tailored by our company to meet the diverse process conditions of hot-rolled strip production lines. | Rolling Temperature | 780ºC-1100ºC |
Use Periods | 8-10 Cycles | Dressing | 1.0-1.5mm |
Application | work rolls in four-high roughing and finishing mills for hot-rolled strip steel (including endless rolling). |
Advantages of HBW's Strip HSS Roll
1.Superior Wear Resistance and High-Temperature Hardness
•Excellent resistance to wear and thermal softening under high-temperature conditions.
• Strong resistance to thermal cracking, roll marks, and surface defects, with uniform
2.Stable Roll Shape and Plate Shape Control
• Advanced heat treatment ensures uniform material properties with fine grain structure.
• Roll body hardness uniformity ≤3HSD, and working layer hardness variation ≤3HSD.
3.High Mechanical Strength and Toughness
•High tensile strength (≥800MPa) with excellent impact toughness and thermal cracking resistance.
•Prevents oxidation layer peeling and working layer spalling during operation.
4.Outstanding Fatigue Resistance
•Exceptional wear resistance and fatigue performance reduce single-time grinding volume.
•Each regrinding provides an operational cycle exceeding 12 hours, with a total rolling capacity over three times that of high chromium cast iron rolls.
Chemical Composition
Chemical composition is the most important means to inspection the performance of Rolls.
HBW Standard Range 1 | ||||||||||||||
Product | Material Code | Chemical Composition (%) | Surface Hardness (HSD) |
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C | Si | Mn | Cr | Ni | Mo | V | Nb | W | P | S | Barrel | Roll Neck | ||
Mill Roll | HSS Normal |
1.50 ~ 2.10 |
0.20 ~ 1.00 |
0.30 ~ 1.20 |
3.00 ~ 6.00 |
0.50 ~ 1.50 |
2.50 ~ 6.00 |
2.00 ~ 6.00 |
≤1.00 | 1.5-3.5 | <0.030 | ≤0.03 | 73~89 | 30~45 |
HBW Standard Range 2 | ||||||||||||||||
Product | Material Code | Chemical Composition (%) | Surface Hardness (HSD) |
|||||||||||||
C | Si | Mn | Cr | Ni | Mo | V | Nb | W | P | S | Co | Others | Barrel | Roll Neck | ||
Mill Roll | HSS Enhanced |
1.50 ~ 2.10 |
0.30 ~ 0.70 |
0.30 ~ 0.70 |
3.00 ~ 6.00 |
0.50 ~ 1.50 |
3.5 ~ 6.5 |
3.0-6.0 | ≤1.00 | 2.5-5.5 | <0.030 | ≤0.03 | ≤1.00 | ≤1.00 | 73~89 | 30~45 |
HBW Standard Range 3 | ||||||||||||||||
Product | Material Code | Chemical Composition (%) | Surface Hardness (HSD) |
|||||||||||||
C | Si | Mn | Cr | Ni | Mo | V | Nb | W | P | S | Co | Others | Barrel | Roll Neck | ||
Mill Roll | HSS High Strength |
1.5 ~ 2.10 |
0.30 ~ 0.7 |
0.30 ~ 0.70 |
3.00 ~ 6.00 |
0.50 ~ 1.50 |
4.0 ~ 7.0 |
4.5 ~ 7.5 |
≤1.00 | 4.0 ~ 7.0 |
<0.030 | ≤0.03 | ≤3.00 | ≤2.00 | 73~89 | 30~45 |
Properties | Barrel | Core | |
Tensile Strength | ≥800MPa | ≥450MPa | |
Compressive Strength | ≥2500MPa | -- |
Metallographic Structure
We are able to supply you Metallographic Structure for each order!
Metallography refers to the chemical composition of a metal or alloy and the physical & chemical states of the various components within the alloy.
A qualified metallographic Sturcture of the rolls : The structure is uniform and fine, the grains are evenly distributed, and there are no defects such as cracks, looseness and inclusions.
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